Industrial Twin-Screw PVC/UPVC/CPVC Pipe Extrusion Line - Water, Drainage & Electrical Conduit Production

Product Description

Industrial Twin-Screw PVC/UPVC/CPVC Pipe Extrusion Line - Water, Drainage & Electrical Conduit Production

Product Description

Short desciption

Zhangjiagang Langbo Machinery provides a full PVC/UPVC pipe production line, capable of manufacturing pipes with diameters ranging from 16mm to 800mm. This versatile line accommodates pipes of varying diameters and wall thicknesses, suitable for applications such as electrical conduits, agricultural plumbing, and construction plumbing.

Application

The UPVC pipes produced by this line find extensive use in both industrial and daily scenarios, including electrical conduits, water supply pipes, sewage pipes, home decoration, chemical transportation, and gas distribution lines. These PVC pipes boast a range of advantages: high strength and rigidity, structural integrity, excellent chemical resistance, durability, thermal stability, non-toxic safety, low maintenance requirements, and cost-effectiveness.
 

Producting process

PVC powder + additives → Mixing → Material feeder → Twin-screw extruder → Mould and calibrator → Vacuum and cooling tank → Spraying cooling machine → Haul-off machine → Cutting machine → Discharge rack or pipe belling machine.

Product Parameters

 

Specifications:

 

MODEL	PIPE DIAMETER (MM)	EXTRUDER MODEL	MOTOR POWER (KW)
LB-32F	16-32 (FOUR PIPE)	SJSZ65/132	37 AC
LB-32E	16-32 (DOUBLE PIPE)	SJSZ51/105	22 AC
LB-32W	16-32 (DOUBLE PIPE)	SJSZ65/132	37 AC
LB-40E	16-40 (DOUBLE PIPE)	SJSZ51/105	22 AC
LB-40W	16-40 (DOUBLE PIPE)	SJSZ65/132	37 AC
LB-50E	16-50 (DOUBLE PIPE)	SJSZ51/105	22 AC
LB-50W	16-50 (DOUBLE PIPE)	SJSZ65/132	37 AC
LB-63W	16-63 (DOUBLE PIPE)	SJSZ65/132	37 AC

Product detail

Mixer

Boasting a specially designed structure, the mixer reduces raw material self-friction, which helps improve energy utilization efficiency. Equipped with a vacuum suction loading system, it operates with low noise and creates a dust-free working environment.

Twin-Screw Extruder

Crafted with top-brand components, the extruder guarantees stable production, high efficiency, and long-lasting durability. Its conical twin-screw design is tailored to the characteristics of raw materials, ensuring homogeneous mixing, superior plastification, and efficient material conveying.

Vacuum Calibration & Cooling

The vacuum calibration tank features a two-chamber structure, integrating vacuum calibration and cooling functions. Both the vacuum tank and spraying cooling tank are made of 304 stainless steel. The high-performance vacuum system ensures precise pipe sizing.

Haul-Off Unit

The haul-off machine is equipped with three caterpillar belts, ensuring stable and steady movement of the produced pipes. By adjusting the general control, the haul-off unit can be customized to meet specific production requirements, offering flexible hauling modes.

Cutting Unit

Equipped with a high-precision encoder, the cutting unit ensures accurate and stable cutting lengths. Controlled by a PLC system, it supports manual operation for cutting according to specific application needs.

 

Technical Features:

1.This plastic pulverizer effortlessly grinds various hard and soft PVC materials into powder, ensuring versatile processing capabilities.
2.Equipped with a dust collector, it effectively minimizes dust pollution, maintaining a clean working environment.
3.The main fan-assisted discharging design reduces the labor intensity for operators, streamlining the workflow.
4.The host's door cover is designed to be openable, facilitating easy maintenance and cutter replacement.
5.Adopting a water-air dual cooling system, the pulverizer prevents overheating of bearings and other key components, ensuring stable operation.
6.The powder mesh size is adjustable (15-100 mesh), allowing customization to meet different processing needs.
7.Installation and maintenance are hassle-free-simply open the door for cleaning, saving time and effort.
8.It uses well-known brand accessories, such as Siemens motors, enabling long-term continuous operation and reducing the frequency of accessory replacements.
9.A wide range of optional accessories is available, with professional solutions tailored to customers' budgets and specific processing requirements.

 

After Sales Service

Delivery information:
1.Lead Time: 30 days after order confirmation
2.Warranty: 12 months
3.Payment Terms: T/T with 30% deposit in advance and 70% balance before delivery.
4.Packaging: Standard export wooden cases

Our Service

1.A one-year warranty covers the entire machine.
2.24-hour technical support is available.
3.Our engineers can provide on-site installation and commissioning services overseas.
4.Beyond the warranty period, we offer guidance on machine maintenance, and spare parts are supplied at favorable prices.
5.Training services are also provided to help operators master the machine proficiently.

Detailed Photos

Product detail

Mixer

The mixer features a specialized design that minimizes self-friction of raw materials, thereby enhancing energy utilization efficiency. Equipped with a vacuum suction loading system, it operates with low noise and maintains a dust-free working environment.

Twin screw extruder machine

The extruder is built with top-brand components, guaranteeing stable production, high efficiency, and long-term durability. Our conical twin screw extruder design is tailored to the characteristics of raw materials, ensuring homogeneous mixing, superior plastification, and efficient conveying.

Vacuum Calibration & Cooling

Constructed with top-brand components, this extruder delivers stable production, high efficiency, and lasting durability. Its conical twin screw design is specifically engineered to match raw material properties, enabling homogeneous mixing, excellent plastification, and efficient material conveying.

Haul-off Unit

Equipped with three caterpillar belts, the haul-off machine ensures stable and steady movement of the produced pipes. By adjusting the general control, the haul-off unit can be customized into a tailored hauling mode to meet specific production requirements.

Cutting Unit

Featuring three caterpillar belts, the haul-off machine guarantees stable movement of produced pipes. Its general control allows adjustment to create tailored hauling modes, meeting specific production needs.

Company Profile

Our factory

Our Exhibition

Certifications

 

Packaging & Shipping

FAQ

 

Are you a trading company or factory? Can I have a factory visiting?
 

We are a factory that produces machines for customers directly. Yes, our production plant can be visited at any time. We are in Zhangjiagang, Jiangsu Province close to Shanghai and Wuxi. If you are near to us, the pick-up service is available.

How to build trust with Langbo

We can send working videos showing the machine running perfectly in several countries for online communication. We will provide customer-focused and tailored technical suggestions.

 

For offline contact, you can visit our factory and talk about the machine face to face, you can find our competence in the field of plastic extrusion and tell our ability in machine building.

Is the shipping cost included in the quotation?

Usually, our quotation contains FOB Shanghai as a shipment condition. This means the shipping cost between the delivery and destination ports will not be included in the quotation. The shipping cost fluctuates according to the delivery company and shipping date. Langbo can help customers to get the latest shipping price. Customers decide if we add the shipping cost to the quotation or choose a shipping agent by themselves.

 

What will happen after order confirmation

confirmation of Configuration

Sign of Proforma invoice

30% of total price pre-payment for production starting

Test running in the house, customers on-site or video connecting

Confirmation of machine condition

70% of the total price for delivery preparation

Confirmation of Delivery date

Shipping to customer

On-site commissioning

Training in machine operation and maintenance

Confirmation of handover

One year guarantee

Whole lifecycle service and technical support

What is the Payment Method?

T/T, D/P, Letter of credit, Cash transaction

How to guarantee the machine quality made by Langbo

We provide one year guarantee and whole-lifecycle technical support for our product. During in-house test running, customers can check the machine on-site. Any point for optimization will be done immediately.

How can customers get the exact machine as they wish?

Factory visiting before order

Product sample posting to Langbo for a better understanding of customer's expectations and configuration communication

On-site checking during test running

Do you have CE Certification?

Yes. Both our extrusion machine and plastic recycling machine have CE Certification.

What is the delivery time between order confirmation and delivery?

Usually 45 days. Depended on the certain project, the exact delivery time will be wrote on contract.

What are services for after-sale

One-year quality guarantee.

Quick response for technical support

Problem analysis for production problems

What means one-year quality guarantee

After the handover of the machine, Langbo provides free new parts for every non-man-made damage.
 

How to get the required area of the machine?
 

For a new plant, you can contact me. (whatsapp) After knowing your demand, I can make the detailed solution and layout of the machine line. Meanwhile, I will provide technical guidance of your installation and specification.